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+/*-------------------------------------------------
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+ [Gimbal Mic Clip]
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+ Author: Wisam Reid
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+ ------------------------------------------------- */
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+/*
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+Flags
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+*/
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+render_clip = 1;
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+render_gimbal_bracket = 1;
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+render_capsule_holder = 1;
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+
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+
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+// number of facets
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+$fn=64;
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+
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+// Build Test Rig
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+test_rig(20,20,20,1,10,1,5, 0.25, 0.15);
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+
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+module test_rig (diameter_clip, diameter_gimbal, clip_depth, taper_ratio, capsule_size,center_thickness, thickness, gimbal_spacing, pin_spacing) {
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+ translate([((thickness) + center_thickness)/2,0,0]) {
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+ // CAPSULE HOLDER
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+ difference(){ // cutout center for capsule
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+ // outer part of mic clip
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+ union(){ // unite pin and capsule holder
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+ translate([-(clip_depth + (diameter_gimbal/2)),0,0]){
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+ intersection() { // intersect with sphere for rounded edges
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+ sphere(r=((capsule_size/2)+thickness)- gimbal_spacing, center=true);
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+ cylinder(r=((capsule_size/2)+thickness) - gimbal_spacing, h=thickness, center=true);
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+ }
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+ }
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+ // pin
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+ rotate([90,0,0]){
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+ translate([-(clip_depth + (diameter_gimbal/2)),0,0]){
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+ cylinder(d=(thickness/2) - pin_spacing,h=diameter_gimbal + (thickness/2) - pin_spacing,center=true);
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+ }
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+ }
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+ }
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+ rotate([90,0,0]){
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+ translate([-(clip_depth + (diameter_gimbal/2)),0,0]){
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+ rotate(v=[0,0,1], a=45){
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+ cube(size=[(thickness/4), (thickness/4),diameter_gimbal + (thickness/2) - (pin_spacing*2)],center=true);
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+ }
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+ }
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+ }
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+ // inner cutout for gimbal
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+ translate([-(clip_depth + (diameter_gimbal/2)),0,0]){
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+ cylinder(d=capsule_size,h=diameter_clip, center=true);
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+ }
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+ }
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+
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+ // GIMBAL BRACKET
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+ difference(){ // cut gimbal pinhole and inner mic clip radius
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+ union(){ // unite gimbal bracket with mic clip
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+
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+ translate([-(thickness/(taper_ratio/2)),0,0]){
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+ difference(){ // cutout inner part of gimbal bracket
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+ intersection(){ // intersect with sphere for rounded edges
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+ hull(){ // convex hull of spheres
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+ translate([-2*clip_depth,0,0]){
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+ sphere(r=(diameter_gimbal/taper_ratio)-thickness, center=true);
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+ }
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+ sphere(r=(diameter_gimbal/taper_ratio)-2*thickness, center=true);
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+ }
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+ hull(){ // outer part of gimbal bracket
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+ translate([-clip_depth,0,0]){
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+ cylinder(d=diameter_gimbal+thickness,h=thickness, center=true);
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+ }
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+ cylinder(d=diameter_gimbal/taper_ratio,h=thickness, center=true);
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+ }
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+ }
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+ hull(){ // inner cutout for gimbal bracket
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+ translate([-clip_depth,0,0]){
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+ cylinder(d=diameter_gimbal,h=thickness, center=true);
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+ }
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+ translate([-(center_thickness+thickness),0,0]){
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+ cylinder(d=(diameter_gimbal/taper_ratio) - thickness,h=thickness,center=true);
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+ }
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+ }
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+ // C-shape cutout
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+ translate([-(diameter_gimbal+clip_depth)+(thickness/(taper_ratio/2)),0,-thickness/2]){
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+ rotate([0,0,45]){
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+ cube([diameter_gimbal,diameter_gimbal,2*thickness],center=true);
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+ }
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+ }
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+ }
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+ }
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+ if (render_clip)
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+ // MIC CLIP
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+ rotate([0,0,180]){
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+ translate([thickness/2,0,0]){
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+ difference(){ // cutout inner part of mic clip
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+ // outer part of mic clip
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+ translate([-(diameter_clip+thickness)/2,0,0]){
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+ rotate([0,0,180]){
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+ intersection() { // intersect with sphere for rounded edges
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+ sphere(r=diameter_clip-thickness, center=true);
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+ cylinder(r=diameter_clip-thickness, h=thickness, center=true);
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+ }
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+ // cylinder(d=diameter_clip+thickness,h=thickness, center=true);
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+ }
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+ }
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+ // cut clip opening
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+ translate([-(diameter_clip*1.5),-(diameter_clip/1.4),-(diameter_clip*3)]){
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+ rotate([0,0,45]){
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+ cube([diameter_clip,diameter_clip,6*diameter_clip]);
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+ }
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+ }
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+ }
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+ }
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+ }
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+ // gimbal rotation stopper
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+ intersection(){ // intersect with sphere for rounded edges
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+ hull(){ // convex hull of spheres
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+ translate([-2*clip_depth,0,0]){
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+ sphere(r=(diameter_gimbal/taper_ratio)-thickness, center=true);
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+ }
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+ sphere(r=(diameter_gimbal/taper_ratio)-2*thickness, center=true);
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+ }
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+ // rotation stopper
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+ rotate([90,0,0]){
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+ translate([-(clip_depth + (diameter_gimbal/2)) + (thickness/4),thickness/2 + thickness/15,(diameter_gimbal + (thickness/2))/2 - ((0.8*thickness) /3)]){
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+ union(){ // create small hold off
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+ rotate([0,5,0]){
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+ cube([(thickness/2),(thickness/10),0.8*thickness], center=true);
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+ translate([0,-thickness/40,0.2*thickness]){ // offset
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+ cube([(thickness/2),(thickness/10),0.4*thickness], center=true);
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+ }
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+ }
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+ }
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+ }
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+ }
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+ }
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+ }
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+
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+ // CUT OUTS
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+ // inner cutout for mic clip
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+ translate([diameter_clip/2,0,0]){
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+ cylinder(d=diameter_clip,h=diameter_clip, center=true);
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+ }
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+
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+ // gimbal pin hole
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+ translate([-(clip_depth + (diameter_gimbal/2)),0,0]){
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+ rotate([90,0,0]){
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+ cylinder(d=thickness/2,h=diameter_gimbal + (thickness/2), center=true);
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+ }
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+ }
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+ }
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+ }
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+}
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