zapnspark: transform molex pin connector pads into smd pads to solder wires directly to the pcb instead of using connectors, should make it slightly easier to assemble the microphone; manually update the component location pdf and svg with new locations

pcb/zapnspark/zapnspark-brd.svg

@@ -42,7 +42,7 @@
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      showgrid="false"
      inkscape:zoom="1.4142136"
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+     inkscape:cx="305.8788"
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@@ -2126,7 +2126,80 @@
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+     inkscape:label="text">
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+       y="39509.469"
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+         sodipodi:role="line"
+         id="tspan4679"
+         x="91531.047"
+         y="39509.469"
+         style="font-size:1666.66674805px">GND</tspan></text>
+    <text
+       xml:space="preserve"
+       style="font-style:normal;font-variant:normal;font-weight:normal;font-stretch:normal;font-size:2777.77807617px;line-height:125%;font-family:Sans;-inkscape-font-specification:'Sans, Normal';text-align:start;letter-spacing:0px;word-spacing:0px;writing-mode:lr-tb;text-anchor:start;fill:#000000;fill-opacity:1;stroke:none;stroke-width:1px;stroke-linecap:butt;stroke-linejoin:miter;stroke-opacity:1"
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+         sodipodi:role="line"
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+    <text
+       xml:space="preserve"
+       style="font-style:normal;font-variant:normal;font-weight:normal;font-stretch:normal;font-size:2777.77807617px;line-height:125%;font-family:Sans;-inkscape-font-specification:'Sans, Normal';text-align:start;letter-spacing:0px;word-spacing:0px;writing-mode:lr-tb;text-anchor:start;fill:#000000;fill-opacity:1;stroke:none;stroke-width:1px;stroke-linecap:butt;stroke-linejoin:miter;stroke-opacity:1"
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pcb/zapnspark/zapnspark-cache.lib

@@ -30,8 +30,8 @@ ENDDEF
 DEF C C 0 10 N Y 1 F N
 F0 "C" 25 100 50 H V L CNN
 F1 "C" 25 -100 50 H V L CNN
-F2 "" 38 -150 30 H V C CNN
-F3 "" 0 0 60 H V C CNN
+F2 "" 38 -150 50 H V C CNN
+F3 "" 0 0 50 H V C CNN
 $FPLIST
  C?
  C_????_*
@@ -52,8 +52,8 @@ ENDDEF
 DEF CONN_01X03 P 0 40 Y N 1 F N
 F0 "P" 0 200 50 H V C CNN
 F1 "CONN_01X03" 100 0 50 V V C CNN
-F2 "" 0 0 60 H V C CNN
-F3 "" 0 0 60 H V C CNN
+F2 "" 0 0 50 H V C CNN
+F3 "" 0 0 50 H V C CNN
 $FPLIST
  Pin_Header_Straight_1X03
  Pin_Header_Angled_1X03
@@ -76,8 +76,8 @@ ENDDEF
 DEF CP C 0 10 N Y 1 F N
 F0 "C" 25 100 50 H V L CNN
 F1 "CP" 25 -100 50 H V L CNN
-F2 "" 38 -150 30 H V C CNN
-F3 "" 0 0 60 H V C CNN
+F2 "" 38 -150 50 H V C CNN
+F3 "" 0 0 50 H V C CNN
 $FPLIST
  CP*
  Elko*
@@ -89,11 +89,11 @@ $ENDFPLIST
 DRAW
 S -90 20 -90 40 0 1 0 N
 S -90 20 90 20 0 1 0 N
-S -70 90 -30 90 0 1 0 N
-S -50 70 -50 110 0 1 0 N
 S 90 -20 -90 -40 0 1 0 F
 S 90 40 -90 40 0 1 0 N
 S 90 40 90 20 0 1 0 N
+P 2 0 1 0  -70 90  -30 90 N
+P 2 0 1 0  -50 110  -50 70 N
 X ~ 1 0 150 110 D 40 40 1 1 P
 X ~ 2 0 -150 110 U 40 40 1 1 P
 ENDDRAW
@@ -104,8 +104,8 @@ ENDDEF
 DEF ~Earth #PWR 0 0 Y Y 1 F P
 F0 "#PWR" 0 -250 50 H I C CNN
 F1 "Earth" 0 -150 50 H I C CNN
-F2 "" 0 0 60 H V C CNN
-F3 "" 0 0 60 H V C CNN
+F2 "" 0 0 50 H V C CNN
+F3 "" 0 0 50 H V C CNN
 DRAW
 P 2 0 1 0  -25 -75  25 -75 N
 P 2 0 1 0  -5 -100  5 -100 N
@@ -115,60 +115,29 @@ X Earth 1 0 0 0 D 50 50 1 1 W N
 ENDDRAW
 ENDDEF
 #
-# JACK_5P
-#
-DEF JACK_5P J 0 40 Y Y 1 F N
-F0 "J" -350 -200 50 H V C CNN
-F1 "JACK_5P" -150 250 50 H V C CNN
-F2 "" 0 0 60 H V C CNN
-F3 "" 0 0 60 H V C CNN
-DRAW
-S -450 150 -400 -100 0 1 0 F
-S -400 250 300 -200 0 1 0 N
-P 2 0 1 0  250 -250  250 -150 N
-P 2 0 1 0  250 300  250 200 N
-P 2 0 1 0  250 300  250 300 N
-P 4 0 1 0  0 -100  -50 -50  -100 -100  -100 -100 N
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-ENDDRAW
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-F2 "" -70 0 30 V V C CNN
-F3 "" 0 0 30 H V C CNN
+F2 "" -70 0 50 V V C CNN
+F3 "" 0 0 50 H V C CNN
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 ENDDRAW
 ENDDEF
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-# ZENER
+# ZENER-RESCUE-zapnspark
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+DEF ZENER-RESCUE-zapnspark D 0 40 N N 1 F N
 F0 "D" 0 100 50 H V C CNN
-F1 "ZENER" 0 -100 50 H V C CNN
+F1 "ZENER-RESCUE-zapnspark" 0 -100 50 H V C CNN
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pcb/zapnspark/zapnspark.kicad_pcb

@@ -6,7 +6,7 @@
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     (thickness 1.6)
     (drawings 4)
-    (tracks 93)
+    (tracks 98)
     (zones 0)
     (modules 17)
     (nets 11)
@@ -55,8 +55,8 @@
     (mod_edge_width 0.15)
     (mod_text_size 1 1)
     (mod_text_width 0.15)
-    (pad_size 1.99 1.99)
-    (pad_drill 0.8128)
+    (pad_size 7.032 1.7272)
+    (pad_drill 0)
     (pad_to_mask_clearance 0)
     (aux_axis_origin 0 0)
     (grid_origin 207.01 80.01)
@@ -513,8 +513,8 @@
     )
   )
 
-  (module Pin_Headers:Pin_Header_Angled_1x03 (layer F.Cu) (tedit 0) (tstamp 57168F1D)
-    (at 231.14 107.95)
+  (module Pin_Headers:Pin_Header_Angled_1x03 (layer F.Cu) (tedit 584A1308) (tstamp 57168F1D)
+    (at 230.505 107.95)
     (descr "Through hole pin header")
     (tags "pin header")
     (path /57168A6B)
@@ -562,11 +562,11 @@
     (fp_line (start 1.524 1.27) (end 1.524 3.81) (layer F.SilkS) (width 0.15))
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-    (pad 1 thru_hole rect (at 0 0) (size 2.032 1.7272) (drill 1.016) (layers *.Cu *.Mask F.SilkS)
+    (pad 1 smd oval (at 0 0) (size 7.032 1.7272) (layers F.Cu F.Paste F.Mask)
       (net 8 XLR3))
-    (pad 2 thru_hole oval (at 0 2.54) (size 2.032 1.7272) (drill 1.016) (layers *.Cu *.Mask F.SilkS)
+    (pad 2 smd oval (at 0 2.54) (size 7.032 1.7272) (layers F.Cu F.Paste F.Mask)
       (net 10 XLR2))
-    (pad 3 thru_hole oval (at 0 5.08) (size 2.032 1.7272) (drill 1.016) (layers *.Cu *.Mask F.SilkS)
+    (pad 3 smd rect (at 0 5.08) (size 7.032 1.7272) (layers F.Cu F.Paste F.Mask)
       (net 2 XLR1))
     (model Pin_Headers.3dshapes/Pin_Header_Angled_1x03.wrl
       (at (xyz 0 -0.1 0))
@@ -575,7 +575,7 @@
     )
   )
 
-  (module Pin_Headers:Pin_Header_Angled_1x03 (layer F.Cu) (tedit 0) (tstamp 57168F16)
+  (module Pin_Headers:Pin_Header_Angled_1x03 (layer F.Cu) (tedit 584A12BE) (tstamp 57168F16)
     (at 160.655 111.125 180)
     (descr "Through hole pin header")
     (tags "pin header")
@@ -624,11 +624,11 @@
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     (fp_line (start 1.524 6.35) (end 4.064 6.35) (layer F.SilkS) (width 0.15))
-    (pad 1 thru_hole rect (at 0 0 180) (size 2.032 1.7272) (drill 1.016) (layers *.Cu *.Mask F.SilkS)
+    (pad 1 smd oval (at 0 0 180) (size 5.032 1.7272) (layers F.Cu F.Paste F.Mask)
       (net 7 CSRC))
-    (pad 2 thru_hole oval (at 0 2.54 180) (size 2.032 1.7272) (drill 1.016) (layers *.Cu *.Mask F.SilkS)
+    (pad 2 smd rect (at 0 2.54 180) (size 5.032 1.7272) (layers F.Cu F.Paste F.Mask)
       (net 2 XLR1))
-    (pad 3 thru_hole oval (at 0 5.08 180) (size 2.032 1.7272) (drill 1.016) (layers *.Cu *.Mask F.SilkS)
+    (pad 3 smd oval (at 0 5.08 180) (size 5.032 1.7272) (layers F.Cu F.Paste F.Mask)
       (net 4 CDRN))
     (model Pin_Headers.3dshapes/Pin_Header_Angled_1x03.wrl
       (at (xyz 0 -0.1 0))
@@ -791,46 +791,55 @@
   (segment (start 177.8 103.505) (end 176.1144 101.8194) (width 0.5) (layer F.Cu) (net 1))
   (segment (start 194.3 103.505) (end 177.8 103.505) (width 0.5) (layer F.Cu) (net 1))
   (segment (start 196.85 106.055) (end 194.3 103.505) (width 0.5) (layer F.Cu) (net 1))
-  (segment (start 228.8548 110.7448) (end 231.14 113.03) (width 0.5) (layer F.Cu) (net 2))
-  (segment (start 220.7252 110.7448) (end 228.8548 110.7448) (width 0.5) (layer F.Cu) (net 2))
+  (segment (start 226.0937 113.03) (end 230.505 113.03) (width 0.5) (layer F.Cu) (net 2))
+  (segment (start 223.8085 110.7448) (end 226.0937 113.03) (width 0.5) (layer F.Cu) (net 2))
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pcb/zapnspark/zapnspark.pro

@@ -1,4 +1,4 @@
-update=Wed 28 Sep 2016 06:22:49 PM PDT
+update=Tue 08 Nov 2016 11:56:26 AM PST
 version=1
 last_client=kicad
 [cvpcb]

pcb/zapnspark/zapnspark.sch

@@ -1,4 +1,5 @@
 EESchema Schematic File Version 2
+LIBS:zapnspark-rescue
 LIBS:power
 LIBS:device
 LIBS:transistors
@@ -10,7 +11,6 @@ LIBS:cmos4000
 LIBS:adc-dac
 LIBS:memory
 LIBS:xilinx
-LIBS:special
 LIBS:microcontrollers
 LIBS:dsp
 LIBS:microchip
@@ -89,7 +89,7 @@ F 3 "" H 6650 4650 50  0000 L CNN
 	1    0    0    -1  
 $EndComp
 $Comp
-L ZENER D1
+L ZENER-RESCUE-zapnspark D1
 U 1 1 5716709C
 P 7500 3300
 F 0 "D1" H 7500 3400 50  0000 C CNN
@@ -100,7 +100,7 @@ F 3 "" H 7500 3300 60  0000 C CNN
 	0    -1   -1   0   
 $EndComp
 $Comp
-L ZENER D3
+L ZENER-RESCUE-zapnspark D3
 U 1 1 571673BC
 P 7500 4650
 F 0 "D3" H 7500 4750 50  0000 C CNN
@@ -155,7 +155,7 @@ F 3 "" H 5450 3750 30  0000 C CNN
 	0    1    1    0   
 $EndComp
 $Comp
-L ZENER D2
+L ZENER-RESCUE-zapnspark D2
 U 1 1 5716796F
 P 5050 4000
 F 0 "D2" H 5050 4100 50  0000 C CNN