// // Spherical Harmonics Ear Project (*SpHEAR) // // Common Modules and Variables // // Copyright 2015-2016, Fernando Lopez-Lezcano, All Rights Reserved // nando@ccrma.stanford.edu // // This program is free software: you can redistribute it and/or modify // it under the terms of the GNU General Public License as published by // the Free Software Foundation, either version 3 of the License, or // (at your option) any later version. // // This program is distributed in the hope that it will be useful, // but WITHOUT ANY WARRANTY; without even the implied warranty of // MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the // GNU General Public License for more details. // // You should have received a copy of the GNU General Public License // along with this program. If not, see . // // 3d Models released under the Creative Commons license as follows: // Attribution-NonCommercial-ShareAlike 4.0 International (CC BY-NC-SA 4.0) // http://creativecommons.org/licenses/by-nc-sa/4.0/ //// //// default model parameters //// // microphone capsule array // // dimensions of the electret microphone capsule capsule_radius = 5; capsule_height = 4.5; // wall thickness of the capsule holder wall = 1; // distance between the face of a capsule and the center of array mic_radius = 9.6; // dimensions of the capsule holder connection legs // a width of 4mm is too thin, 5mm prints better leg_width = 5; leg_thick = 1.75; // width of the ridge that connects to the mount ridge_width = 2.0; ridge_slot_width = 2.0; // depth of the connector mount ridge ridge_depth = 3.0; // add to the thickness of ridges ridge_wfit = 0.1; ridge_hfit = 3; // microphone mount // mount_radius = 3.5; mount_wall = 0.75; // height and eccentricity of top connector mount_top_height = 10.0; mount_top_eccentricity = 1.3; // height of mount mount_height = 40; // microphone stand mount // // diameter of existing shielded wires (x 4) mic_wire_diam = 1.5; mic_wire_fit = 0.8; mic_wire_hole_radius = 3.0; mic_wire_hole_offset = 5; // standard microphone stand // measured diameter = 13.5, inside diameter of sleeve = 13.79 ( mic_mount_radius = 13.50 / 2; // add this to inside diameter mic_mount_fit = 0.2; mic_mount_slot_height = 11.5; mic_mount_slot_width = 4.25; mic_mount_slot_radius = 6.25 / 2; mic_mount_wall = 1.5; mic_mount_height = 35.0 + mic_wire_hole_offset + mic_wire_hole_radius + 2 * mic_mount_wall; //// end of model parameters //// //// rendering control // what type of connection to use between capsule holders: // 0 -> original cylindrical angled legs // 1 -> interlocking horizontal legs with triangular top (only works with small radius) // 2 -> interlocking horizontal legs // 3 -> interlocking vertical legs connect = 1; // how many mount ridges to create // 0 -> no ridges // 1 -> 1 ridge // 2 -> 2 ridges ridges = 1; //// end of rendering control //// // adjustment for the inner radius of the capsule holder // measured inside diameter of a trial print was around 7.5 to 8.2 // instead of 10, capsule diameter was 9.99) fudge = 0.12; // adjustment for fit of slots in connection legs and mount // 0.1: initial setting // 0.1 ->0.15: Ultimaker 2 + Extended plus APL (2016.06.17) // 0.15->0.10 (2017.01.21) fit = 0.10; // number of facets for rendering cylinders facets = 64; // render capsule holders with better resolution cfacets = 128; // "a wafer-thin mint..." // something to use when we need tiny 3d slivers thin_mint = 0.001; //////// // microphone capsule holder // mounts: vectors containing the angle of the mount and the angle to the adjacent capsule // twist: rotate the whole capsule to match mounting legs // ridge: add 0, 1 or 2 ridges for attaching the structure to the mount // ridge_wfit: tune the fit, used for carving slots in mount // ridge_hfit: adjust height of ridges when carving out the capsule rests // solid: make the capsule holder solid, used in the mount code to carve the capsule rests module capsule (mounts, twist, ridge, ridge_wfit = 0.0, ridge_hfit = 0.0, solid = 0) { difference () { union () { // main capsule holder cylinder(r = capsule_radius + wall, h = capsule_height, $fn = cfacets); // the mounting legs for (angles = mounts) { rotate([0, 0, angles[0] + twist]) { // disable rendering of the connection legs if the array radius is too // small and components of adyacent capsule holders touch each other // leg_height = leg_thick; // make sure capsule holders do not touch render_legs = ((mic_radius - capsule_height) / tan(angles[1])) - capsule_radius - wall - // and make sure connection leg does not touch adyacent capsule holder (angles[1] > 45 ? leg_height * tan(2 * angles[1] - 90) + 2 * fit : 0.0); // // connect with cylindrical beams, very pretty, not printable if (connect == 0 && render_legs >= 0) { leg_length = mic_radius * cos(angles[1]) - capsule_radius * sin(angles[1]); translate([capsule_radius - wall, 0, capsule_height - wall]) { rotate([0, 180 - angles[1], 0]) { cylinder(d = leg_width, h = leg_length - 0.3, center = false, $fn = facets); } } } // connect with horizontal legs with triangular top (the best by far) if (connect == 1 && render_legs >= 0) { leg_length = capsule_radius + wall + capsule_height * tan(angles[1]) - fit; leg_w = (solid != 0)? leg_width + fit : leg_width; slot_radius = (mic_radius - capsule_height) / tan(angles[1]); translate([0, 2 * (- leg_w / 3), 0]) { difference() { cube([leg_length, leg_w + leg_w / 3, capsule_height]); // cut slots that lock with adyacent leg if (solid == 0) { for (offset = [1, 3]) { translate([slot_radius - 1 * fit, leg_w / offset - fit / 2, 0]) { rotate([0, 90 - angles[1] * 2, 0]) translate([0, 0, - capsule_height]) cube([leg_length, leg_w / 3 + fit, capsule_height * 2]); } } } // shave triangular slice of fingers, starts at edge of capsule holder translate([capsule_radius + wall, 0, leg_height]) { rotate([0, 90 - angles[1], 0]) { cube([leg_length, leg_w + leg_w / 3, capsule_height]); } } // and remove the rest when the leg height is less than the capsule height translate([0, - 2 * (- leg_w / 3), leg_height]) { difference() { cylinder(r = capsule_radius + leg_length, h = capsule_height, $fn = facets); cylinder(r = capsule_radius + wall, h = capsule_height, $fn = facets); } } } } } // connect with horizontal legs if (connect == 2 && render_legs >= 0) { leg_length = (mic_radius - capsule_height + leg_thick) * tan(90 - angles[1]); slot_depth = leg_thick / cos(90 - 2 * angles[1]); slot_xtra_depth = (angles[1] < 45) ? (leg_thick * tan(90 - 2 * angles[1])) : 0.0; translate([0, - leg_width / 3, 0]) { difference() { cube([leg_length, leg_width, leg_thick]); // cut slot in connector translate([leg_length - slot_depth - slot_xtra_depth - fit, leg_width / 3 - (fit / 2), 0]) { cube([slot_depth + slot_xtra_depth + fit, leg_width / 3 + fit, leg_thick]); } } } } // connect with vertical legs if (connect == 3 && render_legs >= 0) { // fix this 0.2 == (2 * fudge?) leg_length = (mic_radius * tan(90 - angles[1]) - capsule_radius) * tan(angles[1]) - 0.2; slot_depth = leg_thick * cos (90 - (2 * angles[1])); translate([capsule_radius - leg_thick / 2 + fudge, - leg_width / 3, - leg_length + capsule_height]) { difference() { // the connection difference() { cube([leg_thick + leg_thick / 2, leg_width, leg_length]); translate([-leg_thick + wall - fudge, 0, - capsule_height + fudge]) { cube([leg_thick, leg_width, leg_length]); } } // cut slot in connector translate([0, leg_width / 3 - (fit / 2), 0]) { cube([leg_thick + leg_thick / 2, leg_width / 3 + fit, slot_depth]); } } } } } } // add ridges for microphone mount ridge_length = (mic_radius - capsule_height) / tan(elev_angle) - (capsule_radius + wall); if (ridge == 2) { rotate([0, 0, twist]) { translate([capsule_radius + wall - ridge_length / 2, (ridge_width + ridge_wfit) / 2, 0]) { cube([ridge_length * 3 / 2, ridge_width + ridge_wfit, capsule_height + ridge_hfit], center = false); } translate([capsule_radius + wall - ridge_length / 2, - (ridge_width + ridge_wfit) * 3 / 2, 0]) { cube([ridge_length * 3 / 2, ridge_width + ridge_wfit, capsule_height + ridge_hfit], center = false); } } } if (ridge == 1) { rotate([0, 0, twist]) { difference() { translate([capsule_radius + wall / 2, - (ridge_width + ridge_wfit) / 2, 0]) { cube([ridge_depth + wall / 2, ridge_width + ridge_wfit, capsule_height + ridge_hfit], center = false); } translate([capsule_radius + wall + ridge_length, - (ridge_width + ridge_wfit) / 2, 0]) { rotate([0, elev_angle, 0]) { cube([ridge_depth, ridge_width + ridge_wfit, capsule_height * 2], center = false); } } } } } } // make the hole for the capsule (also cuts leg overhang for vertical connectors) if (solid != 1) { translate ([0, 0, -capsule_height]) { cylinder(r = capsule_radius + fudge, h = capsule_height * 2, $fn = cfacets); } } // remove any extra connecting beam material from the face of the holder if (connect == 0) { translate ([0, 0, capsule_height]) { cylinder(r = capsule_radius + wall * 2, h = 2, $fn = cfacets); } } } } //// shared modules for zapnspark printed circuit board // one printed circuit board module pcb(length, width, thick) { translate([-width/2, 0, 0]) { cube([width, thick, length]); } } // one printed circuit board with space in the front and back for components module pcb_clear(length, width, thick, slot_depth, front, back) { translate([0, - (thick + front)]) { pcb(length, width, thick); // clear space in the front translate([- (width/2 - slot_depth), thick, 0]) { cube([width - 2 * slot_depth, front, length]); } // clear space in the back translate([- (width/2 - slot_depth), - back, 0]) { cube([width - 2 * slot_depth, back, length]); } } } //// shared modules for mount // rectangular block with rounded corners module rounded_block(height, width, depth, radius) { dw = width - radius; dd = depth - radius; minkowski() { translate([-dw, -dd, 0]) { cube([dw * 2, dd * 2, height / 2]); } cylinder(r = radius, h = height / 2, $fn = facets); } } // rectangular inset block with rounded corners module rounded_block_relative(height, ref_width, ref_depth, ref_corner, radius_inc) { corner = ref_corner * ((ref_width + radius_inc) / ref_width); rounded_block(height, ref_width + radius_inc, ref_depth + radius_inc, corner); } // box with rounded corners module rounded_box(height, width, depth, radius, wall) { iradius = radius * ((width - wall) / width); difference() { rounded_block(height, width, depth, radius); rounded_block(height, width - wall, depth - wall, iradius); } } //// shared modules for shock mount // eyelet for connecting the external ring to the stand mount module shock_mount_ring(outside_radius, inside_radius, thickness) { difference() { union() { cylinder(r = outside_radius, h = thickness, $fn = facets); translate([0, -outside_radius, 0]) { cube([outside_radius, outside_radius, thickness]); } } cylinder(r = inside_radius, h = thickness, $fn = facets); } } // internal ring of shock mount module shock_mount_internal_ring(height, xradius, yradius, corner, gap, lip) { slot_sep = xradius * 2 / 2.5; slot_w = 5; slot_o = height / 3; difference() { union() { // base ring difference() { rounded_block_relative(slot_o, xradius + gap, yradius + gap, corner, 3 * wall); rounded_block(slot_o, xradius + gap, yradius + gap, corner); } // upper ring with slots for rubber bands difference() { rounded_block_relative(height, xradius + gap + 2 * wall, yradius + gap + 2 * wall, corner, 2 * wall); rounded_block_relative(height, xradius + gap + wall, yradius + gap + wall, corner, 1 * wall); for (rot = [0, 90, 180, 270]) rotate([0, 0, rot]) { // slots for rubber bands minkr = 1.5; for (m = [0, 1]) mirror([0, m, 0]) { translate([-slot_w / 2 + slot_sep, ((rot % 180) ? xradius : yradius) + gap, slot_o + minkr]) { minkowski() { cube([slot_w - minkr, 10, slot_o - minkr]); rotate([90, 0, 0]) cylinder(r = minkr, h = 1, $fn = facets); } } } // cut holes in slots rotate([0, 0, -45]) { translate([-thin_mint, 0, slot_o]) { for (m = [0, 1]) mirror([0, m, 0]) { // this should be a pizza slice, not a cube cube([6.0, xradius + gap + 3 * wall + 5.0, height]); } } } } } // body for bars that connect both rings together for (rot = [0, 90, 180, 270]) rotate([0, 0, rot]) { translate([((rot % 180) ? yradius : xradius) + gap + 3 * wall, -(connector_w/2 + wall), 0]) { cube([connector_d + wall, connector_w + 2 * wall, height]); } for (m = [0, 1]) mirror([0, m, 0]) { translate([((rot % 180) ? yradius : xradius) + gap + 4 * wall, -(connector_w/2 + wall), 0]) { cylinder(r = wall * 2, h = height, $fn = 3); } } } } // carve holes for bars that connect both rings for (rot = [0, 90, 180, 270]) rotate([0, 0, rot]) { translate([((rot % 180) ? yradius : xradius) + gap + 3 * wall, -connector_w/2, 0]) { cube([connector_d, connector_w, height - 2.75 * wall]); translate([connector_d / 2, 0, height - 3 * wall]) { rotate([-90, 0, 0]) { cylinder(r = connector_d / 2, h = connector_w, $fn = facets); } } } } } for (rot = [0, 90, 180, 270]) rotate([0, 0, rot]) { // lip to support microphone on lower ring only if (lip == 1) { lip_w = 10; translate([((rot % 180) ? yradius : xradius) + gap + 2.5 * wall, -lip_w/2, height]) { rotate([90, 90, 180]) { linear_extrude(height = lip_w) { polygon([[0, 0], [0, 4], [1, 4], [height * 2/3, 0]]); } } } } } } // external ring of shock mount (connects to stand mount) module shock_mount_external_ring(height, xradius, yradius, corner, gap, lip) { difference() { rounded_block_relative(ring_ext_height, xradius, yradius, corner, gap); rounded_block_relative(ring_ext_height, xradius, yradius, corner, gap - ring_wall); } for (rot = [0, 90, 180, 270]) { rotate([0, 0, rot]) { translate([((rot % 180) ? yradius : xradius) + gap + ring_wall, -7.5, 0]) { cube([4, 15, ring_ext_height]); } translate([((rot % 180) ? yradius : xradius) + gap, -2, 0]) { cube([7, 4, ring_ext_height]); } } } // connection to stand mount intersection() { translate([ring_arm_gap, 0, 0]) { difference() { rounded_block_relative(ring_ext_height, xradius, yradius, corner, gap); rounded_block_relative(ring_ext_height, xradius, yradius, corner, gap - ring_wall); } } translate([ring_arm_gap / 2, -(yradius + 2 * corner), 0]) { cube([(xradius + 2 * corner) + ring_arm_gap, 2 * (yradius + 2 * corner), ring_ext_height]); } } // connection to hub translate([xradius + corner + ring_arm_gap, -2, 0]) { cube([8, 4, ring_ext_height]); } // rotating mount o_rad = 8; i_rad = 3; rotate([0, 90, -90]) { translate([-o_rad, xradius + corner + ring_arm_gap + o_rad + ring_wall / 2 + 4, -2]) { shock_mount_ring(o_rad, i_rad, ring_wall); } } } // connector that joins the two internal rings module shock_mount_connector(length, lip, width, thickness, fit) { cube([length + 2 * lip , width - 2 * fit, thickness - 2 * fit]); translate([lip, -(thickness / 2), 0]) cube([length , width + thickness, thickness * 3 / 2]); } // one eyelet for connection to shock mount or permanent mount module mount_stand_eyelet(outside_radius, inside_radius, thickness) { translate([0, thickness/2, 0]) rotate([90, 0, 0]) difference() { cylinder(r = outside_radius, h = thickness, $fn = facets); cylinder(r = inside_radius, h = thickness, $fn = facets); } } // connector to shock mount or permanent mount (upper part) module mount_connector_top(height, o_radius, i_radius, offset) { // eyelets o_rad = 8; i_rad = 3; thk = 4; // screw head and nut dimensions head_thick = 3.0; head_diam = 9.2; nut_radius = 12/2; // offset h_offset = offset; difference() { hull() { for (m = [0, 1]) mirror([0, m, 0]) { translate([0, thk * 3/2, height + o_rad + h_offset]) { mount_stand_eyelet(o_rad, i_rad, thk); } } translate([0, 0, height]) { difference() { cylinder(r = o_radius, h = thin_mint, $fn = facets); } } } // make hole for screw translate([0, mic_mount_radius * 2, height + h_offset + o_rad]) { rotate([90, 0, 0]) cylinder(r = i_rad, h = mic_mount_radius * 4, $fn = facets); } // clear the space between eyelets translate([-o_rad * 2, -thk/2, height + h_offset/2]) { cube([o_rad * 4, thk, o_rad * 4]); } // hollow top translate([0, 0, height]) { scale([1.0, 1.0, 1.2]) sphere(r = i_radius, $fn = facets); } // recessed hexagonal screw head on one side translate([0, -3/2*thk, height + h_offset + o_rad]) { rotate([90, 30, 0]) cylinder(h = head_thick, r = head_diam / 2, $fn = 6); } // recessed nut head on the other side translate([0, 3/2*thk + thk, height + h_offset + o_rad]) { rotate([90, 30, 0]) cylinder(h = head_thick, r = nut_radius + 0.2, $fn = facets); } } } // mount to quik release stand module quik_release_stand_adapter(height, wall, stand_wall) { difference() { union() { // main mount cylinder difference() { cylinder(r = mic_mount_radius + mic_mount_fit + stand_wall, h = height, $fn = facets); // make the hole for the mount (* 1.5 to cut the ridge as well) cylinder(r = mic_mount_radius + mic_mount_fit, h = height, $fn = facets); } } // slot for fitting into microphone stand translate([mic_mount_radius - stand_wall / 2, - mic_mount_slot_width / 2, 0]) { cube([2 * stand_wall, mic_mount_slot_width, mic_mount_slot_height]); } // eyelet for microphone stand translate([mic_mount_radius - stand_wall / 2, 0, mic_mount_slot_height]) { rotate([0, 90, 0]) { cylinder(r = mic_mount_slot_radius, h = 2 * stand_wall, $fn = facets); } } } } // connector to quik release microphone stand module shock_mount_stand(height, wall, stand_wall) { // connection to microphone mount_connector_top(height, mic_mount_radius + mount_wall + wall + mic_mount_fit, mic_mount_radius + mic_mount_fit, 20.0); // connection to stand quik_release_stand_adapter(height, wall, stand_wall); } // thread for stand mount // // 5/8-27 for US mic stands // 3/8-16 for European module stand_mount_thread(length, band, wall, diameter = 5/8, threads_per_inch = 27, wall = 2.0, fit = 0.) { diam = diameter * 25.4; pitch = (1.0/threads_per_inch)*25.4; difference() { cylinder(r = (diam / 2) + wall, h = length + band, $fn = facets); translate([0, 0, length]) { cylinder(r = (diam / 2), h = band, $fn = facets); } metric_thread (diameter = diam + fit, pitch = pitch, length = length + thin_mint, internal = true); } } // connector to threaded microphone stand module shock_mount_threaded_stand(height, wall, stand_wall) { // connection to stand diam = 5/8 * 25.4; thread_length = 15.0; stand_mount_thread(thread_length, height - thread_length, wall); // connection to microphone mount_connector_top(height, diam/2 + wall, diam/2, 23.0); } // // new version of tetra shock mount // module tetra_shock_mount_band(band_height, radius, corner, gap) { difference() { rounded_block_relative(band_height, radius + gap, radius + gap, corner, 3 * wall); rounded_block(band_height, radius + gap, radius + gap, corner); } } // tetra shock mount internal ring module tetra_shock_mount_internal_ring(height, radius, band_height, corner, gap) { difference() { // four sided band tetra_shock_mount_band(band_height, radius, corner, gap); // slots so that the band clears the lower screws for (r = [0, 90, 180, 270]) rotate([0, 0, r + 45]) { translate([radius + gap + 2.5, -2.0, 0]) cube([2.0, 4.0, band_height]); } } // 8 columns for mounting rubber bands for (r = [0, 90, 180, 270]) rotate([0, 0, r]) { for (m = [0, 1]) mirror([m, 0, 0]) { translate([radius + 4.0 + gap, radius*1/3, 0]) { rotate([0, 0, 0]) { difference() { // columns union() { translate([3, 0, 0]) rotate([0, 0, 45]) scale([1.2, 0.85, 1.0]) cylinder(r = 3, h = height, $fn = facets); // connect column to body translate([-2, -2, 0]) rotate([0, 0, 0]) cube([4, 3, band_height]); } // lower slots for rubber bands rotate([0, 0, 45]) translate([2.5, radius/2, 0]) scale([1.0, 1.0, 3.0]) rotate([90, 0, 0]) { cylinder(r = 1.2, h = radius * 2, $fn = facets); } // upper slots for rubber bands rotate([0, 0, 45]) translate([2.5, radius/2, height]) scale([1.0, 1.0, 3.0]) rotate([90, 0, 0]) { cylinder(r = 1.2, h = radius * 2, $fn = facets); } } } } } } } // tetra shock mount external ring module tetra_shock_mount_external_ring(height, radius, corner, gap) { // main ring difference() { rounded_block_relative(height, radius, radius, corner, gap); rounded_block_relative(height, radius, radius, corner, gap - ring_wall); } for (rot = [0, 90, 180, 270]) { // anchors for rubber bands rotate([0, 0, rot + 45]) { translate([radius + gap + 2.25 * ring_wall, -5, 0]) { minkowski() { cube([4 - 2, 10, ring_ext_height]); cylinder(r = 1.5, h = thin_mint, $fn = facets); } } translate([radius + gap + ring_wall - 2, -2, 0]) { cube([9, 4, ring_ext_height]); } } } // reinforcement intersection() { difference() { rounded_block_relative(height * 2, radius, radius, corner, gap); rounded_block_relative(height * 2, radius, radius, corner, gap - ring_wall); } //rotate([0, 0, 22.5]) rounded_octagon_wall(ring_ext_height * 2, 2 * radius - ring_wall, ring_wall); translate([radius + gap - ring_wall/2, 0, 0]) { rotate([0, 0, 45]) cylinder(r1 = 2 * radius, r2 = ring_wall/2 + 1, h = ring_ext_height * 2, $fn = 4); } } // connection to hub translate([radius + gap, -2, 0]) { cube([10, 4, ring_ext_height * 2]); } // rotating mount o_rad = 8; i_rad = 3; rotate([0, 90, -90]) { translate([-o_rad, radius + gap + o_rad + 8, -2]) { shock_mount_ring(o_rad, i_rad, ring_wall); } } }