1
0

TinySpHEAR_mount_pcb.scad 26 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670
  1. //
  2. // Spherical Harmonics Ear Project (*SpHEAR)
  3. //
  4. // TinySpHEAR, First Order (B-format) Ambisonics Microphone
  5. // Mount for four Zapnspark phantom power printed circuit boards
  6. //
  7. // Copyright 2015-2018, Fernando Lopez-Lezcano, All Rights Reserved
  8. // nando@ccrma.stanford.edu
  9. //
  10. // This program is free software: you can redistribute it and/or modify
  11. // it under the terms of the GNU General Public License as published by
  12. // the Free Software Foundation, either version 3 of the License, or
  13. // (at your option) any later version.
  14. //
  15. // This program is distributed in the hope that it will be useful,
  16. // but WITHOUT ANY WARRANTY; without even the implied warranty of
  17. // MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
  18. // GNU General Public License for more details.
  19. //
  20. // You should have received a copy of the GNU General Public License
  21. // along with this program. If not, see <http://www.gnu.org/licenses/>.
  22. //
  23. // 3d Models released under the Creative Commons license as follows:
  24. // Attribution-NonCommercial-ShareAlike 4.0 International (CC BY-NC-SA 4.0)
  25. // http://creativecommons.org/licenses/by-nc-sa/4.0/
  26. ////
  27. //// default model parameters
  28. ////
  29. // diameter of microphone capsule cable (Mogami 2490)
  30. capsule_cable_diam = 1.7;
  31. // capsule array mount, height of flare and stalk
  32. flare_height = pcb_version == 2 ? 45 : 50;
  33. stalk_height = pcb_version == 2 ? 35 : 40;
  34. // adjust mic array to mount relative height
  35. mic_to_mount_fit = 0.0;
  36. //// screw holes to join the body to the two flares
  37. //
  38. render_screw_holes = true;
  39. // rotation of holes to avoid pcb slots
  40. screw_rotation = -3.0;
  41. // shock mount parameters
  42. //
  43. // angle in degrees of rubber bands
  44. rubber_band_angle = 40;
  45. // height of external ring
  46. external_ring_height = 6.0;
  47. external_ring_radius = (40.0 / 2) / tan(rubber_band_angle);
  48. // height of internal ring posts
  49. internal_ring_height = 50.0;
  50. //height of internal ring band that slips over microphone body
  51. internal_band_height = 20.0;
  52. // gap between internal ring and microphone body
  53. internal_ring_gap = 2.75;
  54. // connector that joins the two internal rings
  55. connector_w = 10.0;
  56. connector_d = 2.0;
  57. // wall thickness and height of shock mount rings
  58. ring_wall = 4 * wall;
  59. ring_ext_height = 6;
  60. // gap between external ring and support arm
  61. ring_arm_gap = 20;
  62. // all four printed circuit boards
  63. module tetra_pcb_clear(length, width, thick, slot_depth, front, back, side, twist) {
  64. for (rot = [0, 90, 180, 270]) {
  65. rotate([0, 0, rot + twist]) translate([-side, 0, 0]) {
  66. pcb_clear(pcb_length + pcb_fit, pcb_width + pcb_fit, pcb_thickness + pcb_tfit, slot_depth, front, back);
  67. }
  68. }
  69. }
  70. // the main body of the microphone mount
  71. module tetra_mount_body(height, radius, corner, lower_lip, upper_lip, screw_rotation, clear) {
  72. // lateral offset of pcb's
  73. side = 1.4;
  74. // twist of pcbs inside body
  75. twist = 0;
  76. // twist of each pcb
  77. pcb_twist = 0;
  78. difference() {
  79. rounded_block(height, radius, radius, corner);
  80. union() {
  81. // hollow out the inside with slots for pcbs
  82. tetra_pcb_clear(pcb_length, pcb_width, pcb_thickness, pcb_slot_depth, pcb_front, pcb_back, side, twist);
  83. // trim square angles
  84. cylinder(r = pcb_front, h = height, $fn = facets);
  85. // remove slots from inside body
  86. slot_len = 30;
  87. translate([0, 0, slot_len]) {
  88. difference() {
  89. rounded_block_relative(height, radius, radius, corner, - (2 * wall));
  90. if (render_screw_holes) {
  91. // add columns for upper screw holes
  92. col_w = 3.5;
  93. for (r = [45, 135, 225, 315]) rotate([0, 0, r])
  94. translate([radius - col_w*2/3, -col_w/2, 0]) {
  95. cube([col_w, col_w, height]);
  96. }
  97. }
  98. }
  99. }
  100. // upper lip for flare to microphone
  101. translate([0, 0, height - upper_lip]) {
  102. difference() {
  103. rounded_block(upper_lip, radius, radius, corner);
  104. rounded_block_relative(upper_lip, radius, radius, corner, -(wall + lip_fit));
  105. }
  106. }
  107. // lower lip for flare to cable
  108. translate([0, 0, 0]) {
  109. difference() {
  110. rounded_block(lower_lip, radius, radius, corner);
  111. rounded_block_relative(lower_lip, radius, radius, corner, -(wall + lip_fit));
  112. }
  113. }
  114. if (render_screw_holes) {
  115. // make eight holes in the the body for screws that hold both flares
  116. // (number 0 size, 1/4" long = thread diameter: 1.6mm, head diameter: 2.75)
  117. for (z = [lower_lip/2, height - upper_lip/2])
  118. for (r = [45, 135, 225, 315]) {
  119. rotate([0, 0, r + screw_rotation])
  120. translate([-(radius + 2 * wall), 0, z]) {
  121. rotate([0, 90, 0]) {
  122. cylinder(r = 0.7, h = radius + wall, $fn = facets);
  123. }
  124. }
  125. }
  126. }
  127. }
  128. }
  129. // add parts for clearance check
  130. if (clear == 1) {
  131. for (rot = [0, 180, 270]) {
  132. //for (rot = [0]) {
  133. rotate([0, 0, rot + twist]) {
  134. translate([-(pcb_front + pcb_thickness), -pcb_width/2 + side, -pcb_low_exp]) {
  135. // twist the assembly in place
  136. rotate([0, 0, pcb_twist]) {
  137. // PCBs
  138. cube([pcb_thickness, pcb_width, pcb_length]);
  139. // small electrolytic capacitors (pcb_version == 2)
  140. // https://www.mouser.com/datasheet/2/293/e-umw-1219455.pdf
  141. cap_diam = 8.0;
  142. // should be 5, but transistors are a bit taller;
  143. cap_len = 6.5;
  144. translate([pcb_thickness + 0.15, pcb_width/2, 6]) {
  145. rotate([0, 90, 0]) cylinder(r = (cap_diam/2), h = cap_len, $fn = facets);
  146. }
  147. // film capacitors
  148. cap_h = 12;
  149. cap_w = 9;
  150. cap_t = 5.5;
  151. translate([pcb_thickness + 0.15, pcb_width/2 - cap_w/2, 10]) {
  152. cube([cap_t, cap_w, cap_h]);
  153. }
  154. }
  155. }
  156. }
  157. }
  158. // big electrolytic capacitors (pcb_version == 1)
  159. cap_diam = 10.2;
  160. *for (rot = [0, 180, 270]) {
  161. rotate([0, 0, rot + twist]) {
  162. translate([-pcb_front + cap_diam/2, side, 0]) {
  163. cylinder(r = (cap_diam/2), h = 20, $fn = facets);
  164. }
  165. }
  166. }
  167. }
  168. }
  169. // flares from the body to the microphone stalk and cable
  170. module tetra_mount_flare(height, lip, transition, bot_radius, bot_corner, top_radius, screw_rotation, windscreen, shock_mount) {
  171. // bottom rounded box
  172. difference() {
  173. union() {
  174. rounded_block(height, bot_radius, bot_radius, bot_corner);
  175. if (windscreen) {
  176. // add thread for attaching windscreen
  177. translate([0, 0, lip]) {
  178. metric_thread(diameter = windscreen_thread_radius * 2, pitch = windscreen_thread_pitch,
  179. length = windscreen_thread_height, angle = windscreen_thread_angle, internal = false);
  180. }
  181. cylinder(r2 = box_corner_radius + 1.5, r1 = box_radius + 0.5, h = lip , $fn = facets);
  182. // index for back of microphone
  183. translate([-bot_radius, 0, 0]) {
  184. cylinder(r = 1.0, h = height, $fn = facets);
  185. }
  186. // stops for shock mount
  187. for (r = [0, 90, 180, 270]) rotate([0, 0, r]) {
  188. translate([bot_radius, 0, 0]) scale([2.0, 1.0, 1.0]) cylinder(r = 2.0, h = lip, $fn = facets);
  189. }
  190. }
  191. if (render_screw_holes) {
  192. // small supports for the screws that attach the flare to the body
  193. // (number 0 size, 1/4" long = thread diameter: 1.6mm, head diameter: 2.75)
  194. for (r = [45, 135, 225, 315]) rotate([0, 0, r + screw_rotation]) {
  195. translate([bot_radius + wall/3, 0, lip/2]) {
  196. rotate([0, 90, 0]) {
  197. cylinder(r = 1.5, h = 2 * wall, $fn = facets);
  198. }
  199. }
  200. }
  201. }
  202. }
  203. rounded_block_relative(height, bot_radius, bot_radius, bot_corner, -(2 * wall));
  204. // cut flange to mount on body
  205. rounded_block_relative(lip + 1.00, bot_radius, bot_radius, bot_corner, - (wall));
  206. if (render_screw_holes) {
  207. // holes for screws that attach the flare to the body
  208. // Number 0 Size, 1/4" Long = thread diameter: 1.6mm, head diameter: 2.75
  209. for (r = [45, 135, 225, 315]) rotate([0, 0, r + screw_rotation]) {
  210. translate([bot_radius + wall, 0, lip/2]) {
  211. rotate([0, 90, 0]) {
  212. cylinder(r = (1.6 + 0.1)/2, h = bot_radius, $fn = facets);
  213. }
  214. }
  215. }
  216. }
  217. // and make a smooth transition to avoid overhangs
  218. translate([0, 0, lip + 1.00]) {
  219. hull() {
  220. rounded_block_relative(thin_mint, bot_radius, bot_radius, bot_corner, - wall);
  221. translate([0, 0, 1.0]) {
  222. rounded_block_relative(thin_mint, bot_radius, bot_radius, bot_corner, - 2 * wall);
  223. }
  224. }
  225. }
  226. }
  227. // flare to round section
  228. translate([0, 0, height]) {
  229. difference() {
  230. hull() {
  231. rounded_block(thin_mint, bot_radius, bot_radius, bot_corner);
  232. translate([0, 0, transition]) {
  233. cylinder(r = top_radius, h = thin_mint, $fn = facets);
  234. }
  235. }
  236. // screw mounted shock mount (test)
  237. *union() {
  238. if (shock_mount) {
  239. ratio = (transition - windscreen_thread_height) / transition;
  240. thread_radius = bot_radius - ((bot_radius - top_radius) * ratio) + 2.0 * wall;
  241. hull() {
  242. rounded_block(thin_mint, bot_radius, bot_radius, bot_corner);
  243. translate([0, 0, transition - windscreen_thread_height]) {
  244. cylinder(r = thread_radius, h = thin_mint, $fn = facets);
  245. }
  246. }
  247. translate([0, 0, transition - windscreen_thread_height]) {
  248. metric_thread(diameter = thread_radius * 2, pitch = windscreen_thread_pitch,
  249. length = windscreen_thread_height, angle = windscreen_thread_angle, internal = false);
  250. }
  251. } else {
  252. hull() {
  253. rounded_block(thin_mint, bot_radius, bot_radius, bot_corner);
  254. translate([0, 0, transition]) {
  255. cylinder(r = top_radius, h = thin_mint, $fn = facets);
  256. }
  257. }
  258. }
  259. }
  260. hull() {
  261. rounded_block_relative(thin_mint, bot_radius, bot_radius, bot_corner, - wall);
  262. translate([0, 0, transition]) {
  263. cylinder(r = top_radius - wall, h = thin_mint, $fn = facets);
  264. }
  265. }
  266. }
  267. }
  268. }
  269. // stalk that connects upper flare to capsule array mount
  270. module tetra_mount_array_stalk(height, radius) {
  271. difference() {
  272. cylinder(r = radius, h = height, $fn = facets);
  273. cylinder(r = radius - wall, h = height, $fn = facets);
  274. }
  275. // add marker for "back of microphone" orientation
  276. *rotate([0, 0, 90]) {
  277. translate([0, radius - wall * 2 / 3, height - radius]) {
  278. difference() {
  279. sphere(r = radius / 3, $fn = 32);
  280. translate([0, -radius + radius / 2, 0]) {
  281. cube([radius, radius, radius], center = true);
  282. }
  283. }
  284. }
  285. }
  286. }
  287. // bottom cable holder
  288. module tetra_mount_cable_holder(height, radius) {
  289. difference() {
  290. cylinder(r = radius, h = height, $fn = facets);
  291. cylinder(r = radius - wall, h = height, $fn = facets);
  292. }
  293. }
  294. // bottom connector holder
  295. module tetra_mount_connector_holder(height, radius, inside_radius, sleeve_height, sleeve_radius) {
  296. difference() {
  297. union() {
  298. cylinder(r = radius, h = height, $fn = facets);
  299. // add seats for screw heads
  300. for (m = [-1, 1]) translate([m * conn_core_holes_w / 2, radius / 2, conn_core_holes_h]) {
  301. rotate([90, 0, 0]) {
  302. scale([1, 1, 1]) cylinder(r = conn_core_screw_d / 2, h = radius * 1.43, $fn = facets);
  303. }
  304. }
  305. }
  306. cylinder(r = inside_radius, h = height, $fn = facets);
  307. // transition from thin wall to thick wall at the bottom of connector
  308. cylinder(r1 = radius - wall, r2 = inside_radius, h = 2.0, $fn = facets);
  309. // holes for connector core screws
  310. for (m = [-1, 1]) translate([m * conn_core_holes_w / 2, - radius / 3, conn_core_holes_h]) {
  311. rotate([90, 0, 0]) {
  312. cylinder(r = conn_core_holes_d / 2, h = radius, $fn = facets);
  313. }
  314. }
  315. // substract cutout for screw heads
  316. for (m = [-1, 1]) translate([m * conn_core_holes_w / 2, - radius + 1.5, conn_core_holes_h]) {
  317. rotate([90, 0, 0]) {
  318. cylinder(r = conn_core_screw_d / 2, h = 2.0, $fn = facets);
  319. }
  320. }
  321. }
  322. // thinner cylinder sits inside connector sleeve
  323. translate([0, 0, height]) {
  324. difference() {
  325. cylinder(r = sleeve_radius, h = sleeve_height, $fn = facets);
  326. cylinder(r = inside_radius, h = sleeve_height, $fn = facets);
  327. }
  328. }
  329. }
  330. // top conical section that plugs into capsule array
  331. module tilted_cylinder(radius, height, offset) {
  332. hull() {
  333. cylinder(r = radius, h = thin_mint, $fn = facets);
  334. translate([offset, 0, height]) {
  335. cylinder(r = radius, h = thin_mint, $fn = facets);
  336. }
  337. }
  338. }
  339. module tilted_cube(width, depth, height, offset) {
  340. hull() {
  341. cube([width, depth, thin_mint]);
  342. translate([offset, 0, height]) {
  343. cube([width, depth, thin_mint]);
  344. }
  345. }
  346. }
  347. module tetra_capsule_array_mount_old(angles, mount_radius, mount_wall) {
  348. difference() {
  349. union() {
  350. rotate([0, 0, 45]) {
  351. wire_offset = wall;
  352. wire_diam = mic_wire_diam + mic_wire_fit;
  353. // FIXME: this 1.75 is the former leg_thick value, it should be calculated
  354. // based on the capsule diameter so that the cable fits in between the capsules
  355. // sleeve_width = 1.75 + wire_offset + wire_diam * 2 + wall / 2;
  356. sleeve_width = 3.75 + wire_offset + wire_diam * 2 + wall / 2;
  357. sleeve_width_max = capsule_radius + wall;
  358. sleeve_w = (sleeve_width > sleeve_width_max) ? sleeve_width : sleeve_width_max;
  359. difference() {
  360. hull() {
  361. cylinder(r = mount_radius + mount_wall, h = thin_mint, $fn = facets);
  362. translate([0, 0, mount_top_height]) {
  363. rounded_block(thin_mint, sleeve_w, mount_radius_capsule - wall/2, mount_radius*4/5);
  364. }
  365. }
  366. // cavity for printing without support
  367. scale([1.0, 1.0, 3.0]) {
  368. sphere(r = mount_radius, $fn = facets);
  369. }
  370. // holes for cables
  371. // offset for outer hole
  372. hole_offset_l = mount_radius - wire_diam / 2;
  373. hole_offset_h = (sleeve_w - wall - wire_diam / 2) - hole_offset_l;
  374. for (m = [0, 1]) mirror([m, 0, 0]) {
  375. translate([hole_offset_l - wire_diam, 0, 0]) {
  376. tilted_cylinder(wire_diam / 2, mount_top_height, hole_offset_h);
  377. }
  378. translate([hole_offset_l, 0, 0]) {
  379. tilted_cylinder(wire_diam / 2, mount_top_height, hole_offset_h);
  380. }
  381. // shave the inside of the double tube
  382. translate([hole_offset_l - wire_diam, - wire_diam / 4, 0]) {
  383. tilted_cube(wire_diam, wire_diam/2, mount_top_height, hole_offset_h);
  384. }
  385. }
  386. }
  387. }
  388. }
  389. // indentations that match the two lower capsule holders
  390. // add ridge height adjustment
  391. translate([0, 0, mount_top_height + (mic_radius - capsule_height) + capsule_height * cos(elev_angle) - mic_to_mount_fit]) {
  392. rotate([0, (90 + elev_angle), angles[0]]) {
  393. translate([0, 0, mic_radius - capsule_height]) {
  394. capsule(leg_angles_top, 0, 0, 0.0, 0.0, 1);
  395. }
  396. }
  397. rotate([0, (90 + elev_angle), angles[1]]) {
  398. translate([0, 0, mic_radius - capsule_height]) {
  399. capsule(leg_angles_top, 0, 0, 0.0, 0.0, 1);
  400. }
  401. }
  402. }
  403. // slice top sides of mount
  404. for (rot = [45, 45 + 180]) {
  405. translate([0, 0, 0]) {
  406. rotate([0, 30, rot]) {
  407. translate([-mount_radius_capsule, -(mount_radius_capsule), mount_top_height])
  408. cube([mount_radius_capsule*2, mount_radius_capsule*2, 10]);
  409. }
  410. }
  411. }
  412. }
  413. }
  414. module tetra_capsule_array_mount(angles, mount_radius, mount_wall) {
  415. pedestal = 3.0;
  416. difference() {
  417. union() {
  418. rotate([0, 0, 45]) {
  419. wire_offset = wall;
  420. wire_diam = mic_wire_diam + mic_wire_fit;
  421. difference() {
  422. // outer sleeve
  423. hull() {
  424. for (r = [0, 180]) rotate([0, 0, r]) {
  425. for (t = [1, -1]) translate([mount_radius + 2 * wall, (wire_diam/2 + wall/4) * t, mount_top_height - pedestal]) {
  426. cylinder(r = wire_diam/2 + wall, h = pedestal, $fn = facets);
  427. }
  428. }
  429. cylinder(r = mount_radius + mount_wall, h = thin_mint, $fn = facets);
  430. }
  431. // holes for cables in top part of sleeve
  432. for (r = [0, 180]) rotate([0, 0, r]) {
  433. for (t = [1, -1]) translate([mount_radius + 2 * wall, (wire_diam/2 + wall/4) * t, mount_top_height - pedestal]) {
  434. cylinder(r = wire_diam/2, h = pedestal, $fn = facets);
  435. }
  436. }
  437. // holes for cables in bottom part of sleeve
  438. for (r = [0, 180]) rotate([0, 0, r]) {
  439. for (t = [1, -1]) {
  440. hull() {
  441. translate([mount_radius - wire_diam/2 - wall, wire_diam/2 * t, 0]) {
  442. cylinder(r = wire_diam/2, h = thin_mint, $fn = facets);
  443. }
  444. translate([mount_radius + 2 * wall, (wire_diam/2 + wall/4) * t, mount_top_height - pedestal]) {
  445. cylinder(r = wire_diam/2, h = thin_mint, $fn = facets);
  446. }
  447. }
  448. }
  449. }
  450. // cavity for printing without support
  451. scale([1.0, 1.0, 3.0]) {
  452. sphere(r = mount_radius, $fn = facets);
  453. }
  454. }
  455. }
  456. }
  457. // indentations that match the two lower capsule holders
  458. // add ridge height adjustment
  459. translate([0, 0, mount_top_height + (mic_radius - capsule_height) + capsule_height * cos(elev_angle) - mic_to_mount_fit]) {
  460. rotate([0, (90 + elev_angle), angles[0]]) {
  461. translate([0, 0, mic_radius - capsule_height]) {
  462. capsule(leg_angles_top, 0, 0, 0.0, 0.0, 1);
  463. }
  464. }
  465. rotate([0, (90 + elev_angle), angles[1]]) {
  466. translate([0, 0, mic_radius - capsule_height]) {
  467. capsule(leg_angles_top, 0, 0, 0.0, 0.0, 1);
  468. }
  469. }
  470. }
  471. // slice top sides of mount
  472. for (r = [45, 45 + 180]) rotate([0, 0, r]) {
  473. translate([mount_radius_capsule, -mount_radius_capsule*1.5, mount_top_height]) {
  474. rotate([0, 30, 0]) {
  475. cube([mount_radius_capsule*3, mount_radius_capsule*3, 10]);
  476. }
  477. }
  478. }
  479. }
  480. }
  481. ////
  482. //// render all the different parts
  483. ////
  484. // microphone body: flare to capsule array (slips into PCB holder body)
  485. //
  486. module render_tetra_capsule_flare(z_offset) {
  487. translate([0, 0, z_offset]) {
  488. tetra_mount_flare(pcb_hi_clear + pcb_hi_exp,
  489. mount_lip, flare_height, box_radius + wall, mount_corner, mount_radius + wall, screw_rotation, true);
  490. translate([0, 0, pcb_hi_clear + pcb_hi_exp + flare_height]) {
  491. tetra_mount_array_stalk(stalk_height, mount_radius + wall);
  492. }
  493. translate([0, 0, pcb_hi_clear + pcb_hi_exp + flare_height + stalk_height]) {
  494. tetra_capsule_array_mount([-45, 135], mount_radius, wall);
  495. }
  496. }
  497. }
  498. // microphone body: main body, holds printed circuit boards
  499. //
  500. tetra_pcb_mount_height = pcb_length - pcb_low_exp - pcb_hi_exp;
  501. module render_tetra_pcb_mount(z_offset, showint) {
  502. translate([0, 0, z_offset]) {
  503. tetra_mount_body(tetra_pcb_mount_height, box_radius + wall, mount_corner, mount_lip, mount_lip, screw_rotation, showint);
  504. // add ccrma logo
  505. rotate([0, 0, -90]) {
  506. translate([0, -(box_radius - 0.5), tetra_pcb_mount_height / 2]) {
  507. rotate([90, 270, 0]) {
  508. logo_scale = 1 / (pcb_version == 2 ? 3 : 2.4);
  509. scale([logo_scale, logo_scale, 1.0]) {
  510. ccrma_logo(1.65);
  511. }
  512. }
  513. }
  514. }
  515. }
  516. }
  517. // microphone body: flare to microphone cable (slips into PCB holder body)
  518. //
  519. module render_tetra_cable_flare(z_offset, flip) {
  520. translate([0, 0, z_offset]) {
  521. tetra_mount_flare(pcb_low_clear + pcb_low_exp, mount_lip, 20, box_radius + wall, mount_corner, cable_diam / 2 + wall, - screw_rotation, false);
  522. translate([0, 0, pcb_low_clear + pcb_low_exp + 20]) {
  523. tetra_mount_cable_holder(10, cable_diam / 2 + wall);
  524. }
  525. }
  526. }
  527. // microphone body: flare to 12 pin connector (slips into PCB holder body)
  528. //
  529. module render_tetra_connector_flare(z_offset, flip) {
  530. translate([0, 0, z_offset]) {
  531. // make the upper sleeve shorter
  532. flare_adjust = 6.0;
  533. flare_height = 20;
  534. tetra_mount_flare(pcb_low_clear + pcb_low_exp - flare_adjust, mount_lip, flare_height, box_radius + wall, mount_corner, conn_core_o_diam / 2, - screw_rotation, false, true);
  535. rotate([0, 0, -90]) translate([0, 0, pcb_low_clear + pcb_low_exp + 20 - flare_adjust]) {
  536. tetra_mount_connector_holder(conn_core_sleeve, conn_core_o_diam / 2, conn_core_diam / 2, conn_core_overlap, conn_core_s_diam / 2);
  537. }
  538. }
  539. }
  540. // microphone body: render all parts with a vertical separation
  541. //
  542. module render_tetra_body(z_offset, spread, showint) {
  543. rotate([0, 180, 0]) {
  544. render_tetra_connector_flare(0);
  545. }
  546. lippy = spread - mount_lip;
  547. render_tetra_pcb_mount(lippy, showint);
  548. render_tetra_capsule_flare(tetra_pcb_mount_height + 2 * lippy);
  549. }
  550. // microphone: render the full assembly with a vertical separation
  551. //
  552. module render_tetra_microphone(z_offset, spread) {
  553. render_tetra_body(z_offset, spread);
  554. lippy = spread - mount_lip;
  555. render_tetra_capsule_array(z_offset + tetra_pcb_mount_height + mount_top_height +
  556. flare_height + stalk_height + pcb_hi_clear + pcb_hi_exp + 2 * lippy + spread/2 + mic_radius, 0);
  557. }
  558. // microphone: render the full assembly with a vertical separation
  559. // cut out halt of the assembly so that we can see the inside
  560. //
  561. module render_tetra_microphone_cutout(z_offset, spread) {
  562. difference() {
  563. render_tetra_microphone(z_offset, spread);
  564. // a cube that blots out 1/4 of the microphone
  565. rotate([0, 0, 90]) {
  566. translate([0, 0, -300]) {
  567. cube([50, 100, 650]);
  568. }
  569. }
  570. }
  571. }
  572. // shock mount: microphone clip on stand mount
  573. //
  574. module render_tetra_shock_mount_stand(z_offset) {
  575. translate([z_offset]) {
  576. shock_mount_stand(mic_mount_height, mount_wall, mic_mount_wall);
  577. }
  578. }
  579. // shock mount: external ring
  580. //
  581. module render_tetra_shock_mount_external_ring(z_offset) {
  582. translate([0, 0, z_offset]) {
  583. tetra_shock_mount_external_ring(external_ring_height, box_radius, mount_corner, external_ring_radius);
  584. }
  585. }
  586. // shock mount: bottom internal ring
  587. //
  588. module render_tetra_shock_mount_internal_ring(z_offset) {
  589. translate([0, 0, z_offset]) {
  590. tetra_shock_mount_internal_ring(internal_ring_height, box_radius, internal_band_height, mount_corner, internal_ring_gap);
  591. }
  592. }
  593. // test arm mount
  594. //
  595. module render_tetra_arm_mount(z_offset) {
  596. translate([0, 0, z_offset]) {
  597. tetra_arm_mount(internal_ring_height, box_radius, internal_band_height, mount_corner, internal_ring_gap);
  598. }
  599. }
  600. // shock mount: render all parts
  601. //
  602. module render_tetra_shock_mount(z_offset) {
  603. // internal ring
  604. translate([0, 0, z_offset + (internal_ring_height + external_ring_height) / 2 - 1]) {
  605. rotate([0, 180, 0]) {
  606. render_tetra_shock_mount_internal_ring(0);
  607. }
  608. }
  609. // external ring
  610. translate([0, 0, z_offset]) {
  611. render_tetra_shock_mount_external_ring(0);
  612. }
  613. // mount to stand
  614. translate([box_radius + mount_corner + ring_wall + ring_arm_gap, 0, -(mic_mount_height + mic_mount_radius + 13.25) + z_offset]) {
  615. render_tetra_shock_mount_stand(0);
  616. }
  617. }